Sequential Shaping: The "3-Die 3-Blow" system involves three sequential stages where each stage progressively shapes the material. Each die is configured to perform specific forming tasks, such as upsetting, extruding, or threading, contributing to the final shape of the part.
Precision Control: High-precision control systems ensure that each blow applies the correct amount of force and deformation, achieving tight tolerances and minimizing variations between parts. This level of control is crucial for maintaining consistency across large production runs.
Complex Geometries: By utilizing three dies and blows, the machine can produce more complex geometries than simpler systems. For instance, it can form heads with undercuts, steps, or other intricate features, which are difficult to achieve with fewer forming stages.
Reduced Material Stress: The gradual shaping process distributes stresses evenly throughout the material, reducing the likelihood of internal defects and improving the overall quality of the finished product.