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Home Multi Station Bolt Former 3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5
3-Die 3-Blow Multi Station Warm Heading Machine Make M1-M5

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The 3 Die 3 Blow High Speed Multi Station Warm Heading Machine leverages warm heading technology, which involves heating the material to moderate temperatures (typically between 200°C and 500°C) to improve formability while maintaining material strength.
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Specification


ModelUnitK-304KD-304KD-305KD-306KD-308KD-316
Forging stationNo.333333
Forging forceKgf2200022000270004000060000160000
Max.cut-off diamm55781020
Max.cut-off lengthmm458590100140195
Production speedpcs/min220280260220210100
Master die ejection strokemm40708590130200
Punch die ejection strokemm202025304050
Main sliding table strokemm100110120130160300
Overall dims. Of main diemm35*6046*6050*9050*10060*130100*200
Overall dims. Of punch diemm31*7531*7038*8040*10045*12575*185
Overall dims. Of cut of diemm18*2518*3928*4528*4040*6060*90
Die pitchmm5555556080129
Applicable bolt diamm2-42-42-53-84-1010-18
Shank length of blankmm10-4010-6510-6510-8510-11520-180
Max flange diamm9.59.517171930
Main engine motorKW5.55.518.5223055
Machine weightKgs30003200650070001200040000
Machine dimensionmm2600*1500*14002600*1500*14002750*1500*15003500*1850*20003630*2150*20805700*3200*2600



Detailed Operation


  • Sequential Shaping: The "3-Die 3-Blow" system involves three sequential stages where each stage progressively shapes the material. Each die is configured to perform specific forming tasks, such as upsetting, extruding, or threading, contributing to the final shape of the part.

  • Precision Control: High-precision control systems ensure that each blow applies the correct amount of force and deformation, achieving tight tolerances and minimizing variations between parts. This level of control is crucial for maintaining consistency across large production runs.

  • Complex Geometries: By utilizing three dies and blows, the machine can produce more complex geometries than simpler systems. For instance, it can form heads with undercuts, steps, or other intricate features, which are difficult to achieve with fewer forming stages.

  • Reduced Material Stress: The gradual shaping process distributes stresses evenly throughout the material, reducing the likelihood of internal defects and improving the overall quality of the finished product.



Technical Highlights


  • Speed: High-speed operation ensures rapid production cycles, maximizing output.

  • Temperature Control: Precise temperature regulation ensures uniform heating of the material, critical for consistent quality.

  • Tooling: Customizable tooling options allow for flexibility in part design and production.

  • Safety Features: Equipped with safety mechanisms to protect operators and prevent equipment damage.