The 4 Die 4 Blow Automatic Multi-Station Cold Forming Machine is specifically designed and optimized to manufacture threaded fasteners or components within the M16-M18 diameter range. These dimensions are critical for applications requiring robust and durable parts, such as bolts, screws, and nuts. The M16-M18 size range is widely used in industries like construction, automotive manufacturing, heavy machinery, and industrial equipment, where high-strength fasteners are essential for structural integrity and performance.
Threaded Fasteners: The machine can produce fully formed bolts, screws, and studs with precise threading, ensuring compatibility with standard nuts and tools.
Custom Components: Beyond standard fasteners, the machine can be adapted to create custom-designed components, such as flanged bolts, shoulder bolts, or specialized industrial parts.
Material Compatibility: It can process a variety of metals, including carbon steel, stainless steel, alloy steel, and other materials commonly used for high-strength applications.
High Precision: The machine ensures tight tolerances and consistent quality, which is crucial for meeting industry standards like ISO, DIN, or ASTM specifications.
Wire Feeding:
Cutting:
Shaping (Cold Forming):
The cold forming process involves shaping the cut wire into the desired geometry through four sequential blows (forming stages). Each station performs a specific operation, such as heading, extruding, trimming, or thread rolling.
The automation ensures that every part undergoes the same sequence of operations, maintaining consistency and reducing defects.
Ejection of Finished Parts:
After the final forming stage, the completed parts are automatically ejected from the machine. This feature allows for seamless integration with downstream processes, such as heat treatment, surface finishing, or packaging.
Self-Monitoring and Error Detection:
Advanced sensors and control systems monitor the production process in real-time. If any issues arise, such as material misalignment or tool wear, the machine can alert operators or halt production to prevent defective parts from being manufactured.
Programmable Controls: