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5 Die 5 Blow Full Automatic Multi Station Cold Heading Machine Make M12-M16

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The 5 Die 5 Blow Full Automatic Multi-Station Cold Heading Machine, to perform complex forming operations using five dies and five blows makes it ideal for manufacturing intricate fasteners and custom components within the specified size range.

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Product Description

Specification

Model	Unit	K-505	K-506	KD-506	KD-508
Forging station	No.	5	5	5	5
Forging force	Kgf	42000	50000	50000	70000
Max.cut-off dia	mm	6	8	8	10
Max.cut-off length	mm	80	95	100	140
Production speed	pcs/min	240	200	220	200
Master die ejection stroke	mm	70	70	90	130
Punch die ejection stroke	mm	30	30	30	40
Main sliding table stroke	mm	120	120	130	160
Overall dims. Of main die	mm	50*90	50*100	50*100	60*130
Overall dims. Of punch die	mm	38*85	38*85	40*100	45*115
Overall dims. Of cut of die	mm	28*35	28*35	28*45	40*60
Die pitch	mm	55	55	60	80
Applicable bolt dia	mm	2-5	3-6	3-6	4-8
Shank length of blank	mm	10-65	10-85	10-85	10-115
Max flange dia	mm	16	17	17	19
Main engine motor	KW	18.5	22	22	30
Machine weight	Kgs	7000	9000	9500	17000
Machine dimension	mm	350020002000	350020002050	350020002050	363023502090

Model	Unit	KD-510	KD-513	KD-516	KD-520	KD-525
Forging station	No.	5	5	5	5	5
Forging force	Kgf	105000	150000	260000	380000	500000
Max.cut-off dia	mm	12	16	23	25	32
Max.cut-off length	mm	165	220	240	260	280
Production speed	pcs/min	200	120	95	80	65
Master die ejection stroke	mm	145	200	220	240	255
Punch die ejection stroke	mm	40	60	60	65	70
Main sliding table stroke	mm	195	270	285	355	370
Overall dims. Of main die	mm	75*135	80*190	108*200	125*240	140*250
Overall dims. Of punch die	mm	55*125	70*130	75*185	90*125	120*270
Overall dims. Of cut of die	mm	45*60	70*69	75*100	75*120	80*130
Die pitch	mm	94	110	129	140	160
Applicable bolt dia	mm	6-10	8-16	10-22	12-30	12-31
Shank length of blank	mm	10-115	20-180	10-200	20-220	20-221
Max flange dia	mm	25	26	30	36	38
Main engine motor	KW	37	55	75	90	115
Machine weight	Kgs	22000	45000	60000	85000	135000
Machine dimension	mm	410025002200	510041002750	1320053002950	1365055003100	1475065003300

Five-stage Progressive Forming

This system employs a sequence of five dies and five corresponding strikes (or strokes) to gradually transform metal wire into the desired final shape.
Each stage in the process can be tailored to perform specific operations such as shearing, upsetting, extrusion, punching, trimming, or shaping, allowing for the creation of intricate and precise components.

Customizable Operations

The flexibility of this system lies in its ability to adapt each die and blow sequence to meet unique manufacturing requirements. For instance:

Cutting/Shearing: Precisely cuts the metal wire to the required length, ensuring uniformity for subsequent stages.
Heading/Upsetting: Forms the head of the fastener by compressing or reshaping one end of the blank.
Extrusion: Reduces or elongates sections of the workpiece to achieve specific dimensions or profiles.
Piercing/Punching: Creates holes, slots, or other internal features within the component.
Trimming/Shaping: Refines the final geometry of the part, removing excess material and ensuring dimensional accuracy.

Incremetal Shaping Process

Each die and blow combination performs a distinct operation, progressively refining the workpiece. For example:

First Die/Blow: Cuts the raw material to the correct length and prepares it for forming.
Second Die/Blow: Begins shaping the head or primary form of the component.
Third Die/Blow: Adds features such as extruded sections, undercuts, or internal cavities.
Fourth Die/Blow: Further refines the shape and adds finer details like threads or grooves.
Fifth Die/Blow: Completes the process by trimming excess material and ensuring the final product meets exact specifications.

Yiming-Essebi Machine Series Center

5 Die 5 Blow Full Automatic Multi Station Cold Heading Machine Make M12-M16

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