These are fully integrated mold systems designed to perform multiple forming steps (strokes) in a single machine or progressive die setup. Unlike standard molds, these sets are custom-engineered to match specific part geometries, material properties, and production requirements.
They are commonly used in cold heading machines, multi-die forming machines, and precision forging equipment to produce components such as:
Complex fasteners (e.g., bolts, screws, pins)
Automotive parts (e.g., valve tappets, shafts, connectors)
Aerospace components
Electronic terminals and connectors
Medical device components
Key Features and Benefits
1. Fully Customized Design
Tailored to your exact product specifications, including shape, size, tolerances, and material type.
Designed using advanced CAD/CAM software for high accuracy and compatibility with your existing machinery.
2. Multi-Stage Forming Capabilities
Each mold set can be engineered for 2-stroke, 3-stroke, 4-stroke, or even more stages depending on the complexity of the part.
Enables deep drawing, extrusion, coining, upsetting, and trimming all within one cycle.
3. High Precision & Repeatability
4. Material Flexibility
5. Durable Tooling Materials
Made from premium-grade tool steels like SKH9, DC53, H13, Cr12MoV, or tungsten carbide inserts for wear resistance and long service life.
Optional surface treatments: nitriding, PVD coating, DLC coating for enhanced performance.
6. Complete Mold Set Supply
Each set typically includes:
7. Support for Prototyping & Mass Production
Initial Consultation: Discuss your application, product specs, and machine compatibility.
Design Phase: Engineering team creates detailed mold layout and simulation.
Prototype Development: First-off samples produced and tested.
Approval & Feedback: Adjustments made if required.
Mass Production: Full-scale mold set manufacturing begins.
Delivery & Support: Includes technical documentation, maintenance tips, and after-sales support.
